Progress in technology has been changing the way companies in the industrial markets work. It's changing the way people work mainly due to the better tools and machinery. Now, more than ever, it is possible to make faster and better with the technology we have available.
Operators from factories and workshops are now capable to enhance their working routine and automate most of the process. The increase of efficiency allow companies to manage their workers the best possible way, decrease unnecessary shifts, reduce wage costs, guarantee consistency and decrease workers capacity due to hard work overtime.
Deburring systems are one of the most demanded processes after all the metal cutting machines like plasma or laser. Customers are requesting more and more quality in the material due to the final product requirements. The deburring process is the process responsible to remove the excess of material in the edge of the cut part. Removing the burrs is the first process in order to clean the part.
After the deburring process, depending on the material are very sharp which is dangerous for handling the product and eventually not suitable for the final product. Considering this, usually it is included an edge rounding process where all the edges are rounded in order to decrease injuries in handling and/or to avoid the painting from peeling.
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| Metal parts before and after deburring process |
Recently, NS Máquinas developed a machine which integrates a deburring machine with an automatic handling system. This deburring machine is capable to provide a radius up to 2mm which means it is a perfect machine for the edge rounding process.
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| Deburring Machine with Automatic Return System for Long Parts |
DM660 PK is a deburring machine which has two planetary abrasive brushes running in opposite directions. This system guarantees a uniform deburring process with perfect edge rounding in all the internal and external edges, even on small holes. The machine includes below the conveyor belt a magnetic to keep all the parts fix during the deburring process.
The machine is also integrated with a Long Parts Return System which was developed to feed, transfer and return automatically long and heavy parts.
The long parts return system has a the operator feeds the part in the first table which will load the machine with the metal part through the deburring station. In the exit there's two tables: one to remove the long part from the machine and the other one to send it to the next step. In order to demagnetize the parts, there's a third table which will pass the part through a tunnel which will remove its magnetic field. Finally, the fourth table will send the part back to the first table where the operator can inspect it and flip to make the double side deburring or store it.
Please watch the video below about this deburring machine and the automatic system to have a complete idea of all the process:
If you have any question don't hesitate in contacting us through our direct email marketing@nsmaquinas.pt or through the contact page on our website: Contact Page.
